Smarter Dairy Management: Ice Building Tanks
Ice Building Tanks provide rapid cooling. It ensures milk and related dairy products are preserved for longer period at required temperature.
IBT utilizes off-peak electricity for chilled water formation. Which ultimately reduces energy cost with increasing efficiency.
The tank provides cooling of liquid continuously throughout the process as the agitator maintains the temperature uniformly.
IBT allows keeping optimal temperature (around 2°C to 4°C), due to which the products retain freshness and quality.
We can build according to the requirement of dairy farm keeping raw material in the best standard form.
IBTs reduce operating expenses by being energy-efficient in design and having the ability to store energy.
Ice bank tank (IBT) ensures the safety and quality of dairy products, as consistent low temperatures reduce bacterial growth.
Built with durable materials. Ice Building Tanks require minimal maintenance.
IBTs are integrated with various cooling systems according to suitability for dairy farms.
Modern IBTs are designed with sustainable technologies. It uses environmentally friendly refrigerants with energy-efficient mechanisms.
Cutting-Edge Cooling with IBT’s Key Features
IBT is constructed with high-quality materials. It ensures durability and corrosion resistance.
High-grade insulation is provided for minimizing heat exchange and maximizing cooling efficiency.
Equipped with monitor sensors to maintain the required temperature of around 4°C to -4°C.
Can store enough amounts of chilled water to maintain continuous cooling throughout the process.
The agitators keep distributing the temperature uniformly due to circulation.
Comes with control panels for easy monitoring of Ice Building Tank.
Sturdy pipework in Integrated to minimize risks of leakage & contamination.
It is designed to meet industry standards with proper regulations for hygiene and safety.
The inner tank of IBT is made up of high-grade GI sheet & it has proper insulation of high-density Polyurethane foam (PUF).
Chilled water storage ranges between 2000 ltr to 20000 ltr. It can be customized as per plant and client requirement.
Cooling range between 0°C to 4°C, ideal for milk and perishable products. Refrigeration load ranges between 5 KW and 500 KW. It depends on the uses and application size.
Water cooled or air cooled compressors are used for efficient refrigeration. It is built to support single or multiple compressors based on capacity and requirement.
It is compatible with eco-friendly refrigerants i.e. - R22 & R404.
The motor of agitator is of high-performance having speed controller with horse power range of 1 HP to 5 HP (depending on tank size). This ensures uniform temperature distribution.
Material of stainless steel (SS304) or food-grade PVC for hygiene with diameter according to requirement to match the uses.
Voltage of 220V or 440V (single-phase or three-phase options). Digital display control panel with PLC & HMI. It is easy to operate and monitor.
Insulation thickness is between 50 mm to 150 mm of high-density Polyurethane foam (PUF) based on the operational conditions and environment.
Accuracy of ±0.5°C with multiple sensors for sensitive temperature with easy control and monitoring.
It works seamlessly with plate heat exchangers (PHE) for dairy cooling.
All components are designed to resist corrosion for long-term use. It is supposed to be cleaned at regular intervals.
It is an efficient water/ice melt drainage system to prevent overflow or contamination.
The weight varies on the capacity and material used.
It is totally approved with various certifications like ISO, CE, and BIS standards for quality assurance.
It is built to support battery backup or diesel generator. There are scalable options to add capacity as per future requirements.
The Ice Building Tank manufacture to generate, store, and utilization of chilled water for cooling process. The Ice Bank Tank working process consists of several stages as listed below:
The refrigeration system starts by cooling water. The coolant keeps moving through a network of pipes or coils that is submerged in the IBT machine.
The chilled water stored in the ice bank tank and further taken in use for cooling purpose.
During the cooling process, the liquid force to circulates through agitator. This chilled liquid is then pumped out when required for cooling applications, such as: Milk chillers Food processing Air conditioning
The circulated water through the pipe comes back after the process of chilling milk. These high temperature water again gets chilled when it comes in contact with the present chilled water due to agitator.
Ice bank tank manufacturers build the modern IBTs with:
The ice-building tank manufacturers keep the sensor in the front part, which helps to continuously monitor chilled water formation and coolant temperature.
Due to continuous rotation of agitator the chilling cycle continue till the process.
Below are given some Faq related to Ice Bank Tank